Welcome

Welcome to my Cobra Replica build blog.
Please contact me if you would like to know more detail as i progress."CR3514@live.com.au"
Regards
Dave

Sunday, July 29, 2018

Body Work

Getting prepared for paint.
Lots of bits and pieces to mount to the body, so in preparation before painting, i'm mounting all the items to make sure i'm happy with the placement, pre-drilling mounting holes and tweaking gaps so reassembly after paint is as pain free as possible.


First job was to secure the windscreen, in this pic you can see the gap between the windscreen blade that protrudes through the body slot and the gap to the hoop mount bracket.
there is 2 bolt holes to align on each side, 1 on top of the hoop, and 1 on the hidden side of the hoop.
Made 4 spacers, 2 at 10mm thickness f.or the pictured passenger side, and 2 at 6.5mm thickness for the drivers side.




Once the screen was in its correct location, mounted and marked the body holes for the windscreen centre mount l bracket then moved on to the Custom made race screen mount.
Worked out all the hole spacing's for the mount and drilled through Aluminium mount and body.

In this pic you can also see the normal windscreen demister vent.





Underneath the dash showing the demister vent slot.

I don't plan to fit a demister to the car, but installed the slots and vents for later use if i have to fit, I've allowed enough room between the under dash hoop and the dash panel.






Passenger side demister vent fitted.












Also bought a 3rd mirror to use as rear view mirror in keeping with the race look.
I have a normal windscreen mounted mirror as well if needed to get through engineering and registration.









Hand brake mounted in place.

This hand brake lever is from Ford Falcon BA/BF (part number  BA 2760 B1)
The chassis has a bracket pre-mounted for this specific item.
Mine is from a sports model with the leather grip which matches in with seat colour perfectly.




Hand Brake Cable goes through the body to the Lever.
Made up an aluminium cable guide so the cable doesn't rub on the fibreglass.
Its mounted on a plastic washer on the outside and held in place with a stainless washer and "E" clip on the inside.








Hand Brake Cable Guide from the inside of the cabin area.











Seat Belt slots had to be widened slightly to fit the buckles through.

The seat belts are horizontal mounted retractors mounted on the chassis immediately behind the rear Bulk Head.

These belts are aftermarket APV units model number K2578.
While the kits come complete with Bolts, Spacers, and Swivel Bushes, there are no nuts ? apparently nuts are optional extras.
so off to the bolt bloke for some 7/16" UNF nylock nuts.







Belt Retractors mounted behind the Bulk Head on the Roll bar chassis mount.











Seat Belt Buckle. think i need a shorter stalk.











one bonnet handle in, one to go.












Started on the bonnet gaps but decide it was best to get the latches and handles in first so the final resting place was locked in.

The gaps are a bit wild, so sanding to about 3.5mm then will put a radius on the edge to match the body
A couple of spots may need to be built up a bit.












Bought a couple of Badges from Finish Line Accessories awhile back with Vents, Mirrors, other bits and pieces. etc.

Mounted on the centre line .